こてつ(KOTETSU)

QC seven tools

What is a Cause-and-Effect Diagram? Explanation of its uses, examples of applications, and the procedure for making one.

Cause-and-effect diagram, also known as a fishbone diagram, is a tool that systematically organizes results (effects) and causes (factors) in a structure resembling a fish skeleton. This article provides a clear and detailed explanation of the purpose and uses of the cause-and-effect diagram, examples of its application, steps to create one, and key points for extracting causes, illustrated with specific examples.
2025.02.01
Quality Assurance

What is QA Network? Must for beginners! Explanation of purpose and examples of how to preparing.

The QA network is an analytical method that organizes quality assurance items and process steps into a matrix to identify and score which steps in the process prevent defects from occurring and being passed downstream. To make it easy for first-time users to understand, we will explain its purpose, benefits, steps for creation, and scoring criteria with concrete examples.
Quality Assurance

What is a QC Process Chart? Must-Read for Beginners! Comprehensive Guide to Its Purpose, Format, and Creation

It is a table that organizes the flow from material reception to product shipment, summarizing management items, methods, and procedures for handling abnormalities. This guide consolidates the essential knowledge beginners need to understand the purpose of creating a QC process chart, specific format examples, and step-by-step instructions for making one.
Quality Assurance

What is DRBFM? Explanation of the purpose of practicing DRBFM (with examples)

DRBFM (Design Review Based on Failure Mode) is an analytical method designed to identify potential risks and mitigation strategies by focusing on changes from existing designs or processes. The goal is to eliminate risks during the design stage, ensuring high-quality outcomes. This guide explains what DRBFM is, highlights its benefits, and provides step-by-step instructions, including practical examples, to help you implement it effectively. Whether you're a beginner or looking to refine your approach, this article is tailored to make the process clear and actionable.
Quality Assurance

Process Capability Index Cp and Cpk: Get It Solved! Explanation of Usage and Target Values

The process capability index is a quantification of the capability to make products within specifications. This section explains the difference between typical indices Cp and Cpk, the advantages of quantifying, how to calculate, and a guide to judging the values.
Quality Assurance

What is FMEA? Must-Read for Beginners! Explaining the benefits of FMEA and the steps to preparing.

FMEA is an analysis method for ranking possible product failure modes in advance, visualizing high-scoring items, and determining policies and priorities for countermeasures.
Quality Assurance

What is FTA? Must-Read for Beginners! Tips for Preparing FTA Without Fail

FTA analysis is an analytical method used to comprehensively investigate causes by creating a tree diagram that starts with a top-level failure event and breaks down the failure causes into hierarchical layers. This guide explains the structure of FTA, the steps for creating it, key points to consider, and the differences between FTA and FMEA, using specific examples to make it easy for beginners to understand.
QC seven tools

Control chart -Types and how to make, and find anomalies-

Control chart is a graph consisting of line data of quality characteristics, center lines, and control limit lines, and is used for the purpose of checking process stability. The structure and meaning of control charts, types and selection of control charts, how to make them, and how to find signs of abnormality are explained from the basics so that even beginners can understand them.
2025.02.01
QC seven tools

Complete Guide to Histogram! Purpose, Interpretation, and How to Create Them in Excel

Histogram is a statistical graph that represents the frequency of intervals on the vertical axis and class intervals on the horizontal axis. It is also known as a bar chart or frequency distribution chart. This article explains the benefits of using histograms, six common distribution patterns for interpretation, and how to create them in Excel, with separate instructions for versions before Excel 2013 and from Excel 2016 onward.
QC seven tools

What is a Pareto Diagram? How to Create and Read It in Excel

Pareto diagram is a composite graph consisting of a bar chart arranged in descending order of value and a line chart showing cumulative composition ratios. This article explains the basic structure of the Pareto diagram, how to create a composite graph in Excel, and key points for analyzing defective items in an easy-to-understand manner for beginners.
QC seven tools

Examples of check sheet applications. Let’s look at it from different angles.

We will explain what can be read from check sheets and the characteristics of trends that should be focused on, with examples of consideration.